________ is/are caused due to the release of gases during pouring which consists of small gas cavities.

This question was previously asked in
NHPC JE Mechanical 6 April 2022 (Shift 1) Official Paper
View all NHPC JE Papers >
  1. Pinholes
  2. Sand wash
  3. Hot tears
  4. Sand blow

Answer (Detailed Solution Below)

Option 1 : Pinholes
Free
NHPC & THDC JE Civil Full Test 1
5.3 K Users
200 Questions 200 Marks 180 Mins

Detailed Solution

Download Solution PDF

Explanation:

Some of the defects encountered in casting are mentioned below.

Blow holes:

  • Blow holes, gas holes, or gas cavities are well-rounded cavities having a clean and smooth surface. They appear either on the casting surface or in the body of a casting.

These defects are caused by: 

  1. Excessive moisture content
  2. Inadequate gas permeability of the moulding sand
  3. Low pouring temperature


Shrinkage:

  • Volumetric contraction both in a solid and liquid state. Shrinkage due to thermal contraction of a liquid convert to solid-state.


Porosity or Permeability:

  • Permeability or porosity of the moulding sand is the measure of its ability to permit air to flow through it. Gases evolving from the molten metal and generated from the mould may have to go through the core to escape out of the mould. Hence cores are required to have higher permeability.


Inclusions:

  • Particles of slag, refractory materials, sand, or deoxidation products are trapped in the casting during pouring upon solidification. The provision of choke in the gating system and the pouring basin at the top of the mould can prevent this defect.


Pin-holes or gas porosity:

  • It is sub-surface porosity caused by gases absorbed by molten metal, particularly hydrogen.
  • Pinholes are caused due to the release of gases during pouring which consists of small gas cavities.

The various defects of the casting are as follows:

DEFECT

DESCRIPTION

DIAGRAM

Hot Tear

Due to non-uniform cooling, internal stress will be developed in casting and fracture occurs on the surface

F2 S.C Madhu 13.05.20 D1

Shrinkage

Volumetric contraction both in solid and liquid state. Shrinkage due to thermal contraction of liquid convert to solid-state.

 

Blow Hole

The low permeability of the sand mold. It is a gas defect that is formed on the surface of the casting. These are the open blows and which form inside the casting are called blowholes.

F2 S.C Madhu 13.05.20 D3

Cold Shut

Improper fusion of two streams of liquid metal

F2 S.C Madhu 13.05.20 D2

 

Latest NHPC JE Updates

Last updated on May 12, 2025

-> The exam authorities has released the NHPC JE tender notice under supervisor posts through CBT.

->NHPC JE recruitment 2025 notification will be released soon at the official website. 

-> NHPC JE vacancies 2025 will be released for Mechanical, Electrical, Civil and Electronics & Communication disciplines.

-> NHPC JE selection process comprises online computer based test only.

-> Candidates looking for job opportunities as Junior Engineers are advised to refer to the NHPC JE previous year question papers for their preparations. 

-> Applicants can also go through the NHPC JE syllabus and exam pattern for their preparations. 

Get Free Access Now
Hot Links: teen patti bodhi teen patti yas teen patti master 51 bonus teen patti master